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PatchFactoryUSA
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👋 Hello! Welcome to PatchFactoryUSA. How can we help you today?

Just now

We offer custom embroidered patches, 3D patches, PVC patches, and more. Feel free to ask any questions!

Just now
Free US Shipping

Custom Patches Designed Your Way
with Premium Quality

From varsity chenille to waterproof PVC, we manufacture every major patch style in-house and ship across the USA. Upload your design, pick your patch type, and get a real quote back the same day.

Free US Shipping Small Order Friendly No Hidden Fees
 Custom Patches Showcase
Premium Quality
Free US Shipping
Bulldog Mascot

No Minimum Headaches

Need one sample or ten thousand units, we don't punish small orders with inflated per-unit pricing. Get real production-grade patches without placing a warehouse-sized order first.

Bulldog Mascot

Pricing That Scales With You

Unit pricing drops automatically as your order grows. What you pay per patch at 50 pieces looks nothing like what you pay at 500, and we show you that breakdown before you commit.

Bulldog Mascot

We Stand Behind Every Patch

If a patch ships with a manufacturing defect, we fix it. No arguing over photos for a week, no runaround, just a straightforward replacement process built around getting your order right.

Choose Your Perfect Custom Patch Style

Custom Embroidered Patches

Dense, directional stitching gives your logo texture, depth and a finish that survives years on a jacket, backpack or uniform without fraying at the edges.

Custom Chenille Patches

Big, bold and unmistakably varsity. Soft looped yarn builds a raised, plush texture that's made for large letters, mascots and statement patches, not fine print.

Custom 3D Embroidered Patches

Foam backing under the stitching lifts your design off the fabric, giving letters and shapes a puffy, dimensional look that catches the eye from across a room.

Custom Woven Patches

When your design includes fine text or detailed linework, woven patches deliver sharp, precise results. The tight weave keeps small details and logos clear and easy to read.

Custom PVC Patches

No thread, no fraying, no fading. Molded rubber patches shrug off rain, sun, and rough use, making them the go-to for outdoor brands, tactical gear, and anything that needs to survive the elements.

Custom Printed Patches

Gradients, photo-quality detail and unlimited colors, all things embroidery can't do. If your design looks more like a photograph than a logo, printing is how it gets translated onto fabric accurately.

Our Best Sellers

The most requested custom patch apparel, worn by teams, brands, and businesses across the USA. Every piece ships with your embroidered, woven, or printed patch already applied and production ready.

Hoodies
Bestseller
Hoodies

Custom patch hoodies for teams, streetwear brands, and corporate merch. Heavyweight fleece holds a heat-applied or sewn patch without warping the fabric.

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Sweatshirt
Bestseller
Sweatshirt

Crewneck sweatshirts finished with your custom patch front and center, a staple for uniforms, alumni gear, and everyday branded apparel.

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Oversized T-Shirt
Bestseller
Oversized T-Shirt

Oversized streetwear fit, patched exactly where you want it. Popular for drop culture brands and limited run merch.

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Basic T-Shirt
Bestseller
Basic T-Shirt

The simplest way to put a custom patch into production. Classic fit, breathable cotton, built for bulk team orders and event giveaways.

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Brands That We're Proud to Serve

From independent streetwear labels to national franchises, teams and businesses trust Patch Factory USA to get their custom patches right the first time.

@PatchesFactoryUSA

How to Design Your Custom Patch

01
Quote

Get Your Free Quote

Send us your design idea, patch size, and quantity. We'll get back to you with a straightforward price, no obligation, no hidden costs.

02
Choose Patch

Choose Patch Type

Pick the technique that fits your design, embroidered, woven, chenille, 3D, PVC, or printed. Not sure which one? We'll recommend the best fit based on your artwork.

03
Approve Proof

Approve Digital Proof

Before anything goes into production, you'll see a digital mockup of your exact patch. Request changes or approve it as is, nothing gets made without your sign-off.

04
Delivery

Production and Delivery

Once approved, your patches go into production and ship straight to your door, ready to apply to hats, jackets, uniforms, or merch.

What Our Customers Say About Us

4.9 out of 5
Based on 10,000+ reviews
TrustScore 4.9 | Excellent

"Digital proof caught a sizing issue before production, saved us from a reprint. Appreciated the extra step."

C
Chris D.
Website

"Small order, treated like a big one. Exactly what I needed for a one off event."

A
Alex R.
Google

"Ordered custom patches for our entire coaching staff and the color match was exact. Turnaround was faster than quoted."

M
Marcus T.
Google

"First time ordering patches for my brand and the team walked me through patch type options before I even had to ask. Reordering already."

M
Maya L.
Trustpilot

"Your norma product is perfect."

S
Sam Mathews
Website

"This is my second review."

D
David Kolson
Website

"This is my first review"

D
David Kolson
Website

"This is my first Review"

D
David Kolson
Website
4.9/5 Average Rating
10,000+ Happy Customers
100% Satisfaction Guarantee
Industry Leader Since 2015

Frequently Asked Questions

Pricing depends on patch type, size, and order quantity, with per unit cost dropping as order size increases. Request a free quote for an exact price.

Most orders move from approved design to shipped product within one to two weeks, with rush production available on select patch types.

No large minimums required. We work with both small first time orders and large bulk production runs.

Yes. Every order includes a digital proof for approval before production begins, so there are no surprises when your patches arrive.

We manufacture embroidered, woven, chenille, 3D embroidered, PVC, and printed patches, each suited to different design styles and use cases.

Both. You can order standalone patches to apply yourself, or request them pre-applied to hoodies, sweatshirts, and t-shirts.

Yes, every order ships across the United States.