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👋 Hello! Welcome to PatchFactoryUSA. How can we help you today?

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We offer custom embroidered patches, 3D patches, PVC patches, and more. Feel free to ask any questions!

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Woven Patches

50 Threads • 500+ Happy Customers
450 Reviews

Custom woven patches are created using a precise weaving process that produces a smooth, flat surface with crisp details. Ideal for designs with fine text, intricate logos, and detailed artwork that demands clarity and durability.

Custom Woven Patches
10-Piece Minimum with Free Shipping No Art or Set Up Fees
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Supported: AI, EPS, PDF, PSD, PNG, JPG, SVG (Max 10MB each)

Custom woven patches are crafted using precision weaving techniques to provide a smooth, flat surface that captures fine text and complex logos with exceptional clarity.

  • Crafted using advanced weaving techniques that produce a smooth, flat surface, making them perfect for capturing fine text and intricate details with exceptional clarity.
  • Rigorously tested for durability, our woven patches resist fraying and fading, ensuring your design remains crisp and vibrant for years.
  • Each order is meticulously reviewed by our expert designers to ensure the weave pattern and colors are perfectly tailored to your specifications.
  • For iron-on woven patches, preheat your iron to a medium setting. Place a protective cloth over the patch and press firmly for 15-20 seconds to secure the smooth weave.
  • For sew-on patches, use a fine needle and strong thread. Sew along the edges with tight, even stitches to maintain the patch's flat profile.
  • Always wash garments with woven patches inside out in cold water. Air dry to preserve the flat texture and crisp detail of the weave.
  • If you encounter any quality issues with your order, contact our support team within 24 hours for a swift resolution.
  • We offer free digital revisions on your artwork to ensure the final woven design matches your exact vision before production begins.
  • All orders are backed by our 100% satisfaction guarantee – if you aren't happy with the final product, we'll rework or refund your order.
  • Enjoy free standard shipping on all woven patch orders over $100, with delivery times ranging between 5-10 business days.
  • Expedited shipping options are available at checkout for urgent custom orders, ensuring delivery within 2-3 business days.
  • All packages are fully tracked and insured, giving you peace of mind throughout the entire delivery process.
FAQ

Frequently Asked Questions

Find answers to common questions about custom woven patches

Woven patches are created using a specialized weaving process that produces a smooth, flat surface with exceptionally crisp details. Unlike embroidered patches, woven patches use thinner threads that allow for more intricate designs, fine text, and complex logos with superior clarity and precision.

Woven patches are extremely durable and resistant to fading, fraying, and wear. The tight weave ensures that the design remains crisp and clear for years, making them perfect for long-term use on uniforms, bags, jackets, and other frequently used items. They also maintain their vibrant colors even after repeated washing.

We offer woven patches in sizes ranging from 1 inch up to 15 inches. This makes them perfect for everything from small label patches to large statement designs. You can also customize the width and height within these ranges, and we'll calculate the average size for pricing.

The main difference is the thread and construction. Woven patches use thinner threads that are woven together to create a smooth, flat surface with exceptional detail. Embroidered patches use thicker threads stitched on top of a base fabric, creating a textured, raised appearance. Woven patches are ideal for designs with fine text and intricate details, while embroidered patches offer a classic, dimensional look.

Our minimum order quantity for woven patches is 10 pieces. This allows us to maintain competitive pricing while ensuring high-quality production. For larger quantities, we offer volume discounts up to 85% off for 500+ patches.

Yes! We offer woven patch samples so you can see the exceptional detail and quality before placing a larger order. Sample orders typically take 3-5 business days to produce and ship. The cost of the sample is credited toward your final bulk order.

We offer various backing options including Iron On (for easy application), Velcro Hook, Velcro Hook & Loop, Adhesive (peel and stick), No Backing (perfect for sewing), Velcro Loop, Plastic backing (for durability), and Safety pin backing. Each option is designed for different applications and durability needs.

Standard production time for woven patches is 5-7 business days after proof approval. Rush orders are available for an additional fee and can be completed in 2-3 business days. Shipping typically takes 3-5 business days for domestic orders, with expedited options available.