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PatchFactoryUSA
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👋 Hello! Welcome to PatchFactoryUSA. How can we help you today?

Just now

We offer custom embroidered patches, 3D patches, PVC patches, and more. Feel free to ask any questions!

Just now

Embroidered Patches

50 Threads • 500+ Happy Customers
450 Reviews

Custom embroidered patches are a timeless way to promote your brand, unite your team, or commemorate a special event. Choose from a wide range of sizes, shapes, and borders to create a patch that perfectly suits your needs.

Custom Embroidered Patches
10-Piece Minimum with Free Shipping No Art or Set Up Fees
Upload Your Artwork
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Drag & drop your artwork files here

Supported: AI, EPS, PDF, PSD, PNG, JPG, SVG (Max 10MB each)

Custom embroidered patches are crafted to provide the premium appearance of direct embroidery without the long-term commitment. Perfect for uniforms, jackets, or hats.

  • Embroidered with premium thread on durable fabric to ensure the highest quality visuals and textures on any type of apparel.
  • Rigorously tested for durability, our patches withstand over 50 wash cycles without losing their vibrant colors or structural integrity.
  • Each order is meticulously reviewed by our team of expert designers, who ensure that every patch is perfectly tailored to your specifications.
  • For iron-on patches, preheat your iron to a medium-high setting. Place the patch on your garment and press firmly for 15-20 seconds.
  • For sew-on patches, use a strong thread and secure the edges with tight, even stitches to ensure a long-lasting hold.
  • Always wash garments with patches inside out and avoid high-heat drying to protect the embroidery fibers.
  • If you encounter any issues with your order, contact our support team within 24 hours for a swift resolution.
  • We offer free revisions on artwork to ensure your final design matches your exact vision before production begins.
  • All orders are backed by our 100% satisfaction guarantee – if you aren't happy, we'll rework or refund your order.
  • Enjoy free standard shipping on all orders over $100, with delivery times ranging between 5-10 business days.
  • Expedited shipping options are available at checkout for urgent orders, ensuring delivery within 2-3 business days.
  • All packages are tracked and insured, giving you peace of mind throughout the entire delivery process.

Frequently Asked Questions

Find answers to common questions about custom embroidered patches

Simply upload your design, choose your colors, and select your size. Our team will review your order and provide you with a digital proof before production. Once you approve the proof, we'll start manufacturing your custom embroidered patches. It's that easy!

We accept all major credit cards (Visa, Mastercard, American Express, Discover), PayPal, and bank transfers. For bulk orders over $500, we also offer invoice payment options with net 15 terms for approved business accounts.

Standard production time is 5-7 business days after proof approval. Rush orders are available for an additional fee and can be completed in 2-3 business days. Shipping typically takes 3-5 business days for domestic orders.

Yes! We offer significant discounts on bulk orders. Our pricing structure provides better per-piece rates as quantities increase. Discounts start at 25% off for orders of 25-49 patches and go up to 75% off for 500+ patches. Contact us for a custom quote on large volume orders.

Absolutely! We offer sample patches so you can see and feel the quality before committing to a larger order. Sample orders typically take 3-5 business days to produce and ship. The cost of the sample is credited toward your final bulk order.

We offer 8 backing options to suit your needs: Iron On (for easy application), Velcro Hook, Velcro Hook & Loop, Adhesive (peel and stick), No Backing (perfect for sewing), Velcro Loop, Plastic backing (for durability), and Safety Pin backing. Each option is designed for different applications and durability requirements.

Our minimum order quantity is 10 patches. This allows us to maintain competitive pricing while ensuring high-quality production. For larger quantities, we offer better per-piece pricing with discounts up to 75% off for 500+ patches.

We accept AI, EPS, PDF, PSD, PNG, JPG, and SVG file formats. For best results, we recommend vector formats (AI, EPS, SVG) which allow us to scale your design to any size without losing quality. Don't worry if you don't have a design - our team can help create one for you!