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👋 Hello! Welcome to PatchFactoryUSA. How can we help you today?

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We offer custom embroidered patches, 3D patches, PVC patches, and more. Feel free to ask any questions!

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Chenille Patches

50 Threads • 500+ Happy Customers
450 Reviews

Custom chenille patches are a timeless way to promote your brand, unite your team, or commemorate a special event. Known for their soft, textured vintage feel, these patches are perfect for varsity jackets, letterman designs, and retro apparel.

Custom Chenille Patches
10-Piece Minimum with Free Shipping No Art or Set Up Fees
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Supported: AI, EPS, PDF, PSD, PNG, JPG, SVG (Max 10MB each)

Custom chenille patches are crafted to provide a premium, soft texture that stands out. Perfect for varsity jackets, letterman sweaters, or hats.

  • Crafted with premium chenille yarn that creates a soft, velvety texture, giving your patches a distinct vintage and luxurious look.
  • Rigorously tested for durability, our chenille patches retain their fuzzy texture and vibrant colors even after repeated washing and wear.
  • Each order is meticulously reviewed by our expert designers to ensure the lettering and graphics are perfectly tailored to your specifications.
  • For iron-on chenille patches, set your iron to a medium setting. Place a cloth over the patch and press firmly for 20-30 seconds to protect the soft fibers.
  • For sew-on patches, use a heavy-duty needle and thread. Sew around the perimeter with tight, even stitches to secure the thick backing.
  • Always wash garments with chenille patches inside out in cold water. Air dry is highly recommended to maintain the fluffy texture.
  • If you encounter any quality issues with your order, contact our support team within 24 hours for a swift resolution.
  • We offer free digital revisions on your artwork to ensure the final chenille design matches your exact vision before production begins.
  • All orders are backed by our 100% satisfaction guarantee – if you aren't happy with the final product, we'll rework or refund your order.
  • Enjoy free standard shipping on all chenille patch orders over $100, with delivery times ranging between 5-10 business days.
  • Expedited shipping options are available at checkout for urgent custom orders, ensuring delivery within 2-3 business days.
  • All packages are fully tracked and insured, giving you peace of mind throughout the entire delivery process.

Frequently Asked Questions

Find answers to common questions about custom chenille patches

Chenille patches are made from a soft, fuzzy yarn that creates a vintage, textured look. They are commonly used for varsity jackets, letterman patches, and retro designs. The unique texture gives them a classic, nostalgic feel that's perfect for school spirit, team pride, and commemorative apparel.

Chenille patches are highly durable and can withstand regular wear and washing. The high-quality yarn and tight stitching ensure they maintain their fuzzy texture and vibrant colors for years with proper care. We recommend washing garments inside out in cold water and air drying to preserve the soft texture.

We offer chenille patches in sizes ranging from 3 inches up to 18 inches. The most popular sizes are 5-8 inches for varsity jackets and letterman designs. You can also customize the width and height within these ranges, and we'll calculate the average size for pricing.

Chenille patches work best on medium to heavy-weight fabrics like wool, cotton blends, denim, and fleece. They can be applied to jackets, sweaters, bags, and hats. For lighter fabrics, we recommend sew-on application or using a backing stabilizer to prevent the fabric from puckering.

Our minimum order quantity for chenille patches is 10 pieces. This allows us to maintain competitive pricing while ensuring high-quality production. For larger quantities, we offer volume discounts up to 85% off for 500+ patches.

Yes! We offer chenille patch samples so you can feel the soft texture and see the quality before placing a larger order. Sample orders typically take 3-5 business days to produce and ship. The cost of the sample is credited toward your final bulk order.

We offer various backing options for chenille patches including Iron On (for easy application on fabrics), Velcro Hook & Loop (for tactical and removable use), Adhesive (peel and stick), No Backing (perfect for sewing), Plastic backing (for durability), and Safety pin backing. Each option is designed for different applications and durability needs.

Standard production time for chenille patches is 5-7 business days after proof approval. Rush orders are available for an additional fee and can be completed in 2-3 business days. Shipping typically takes 3-5 business days for domestic orders, with expedited options available.